Right first time, on time, every time
Businesses trying to make memorable folding cartons, sleeves, promotion boxes & more products must comprehend the packaging development process. From the initial concept to the finished product on the shelf, this blog post seeks to offer a clear road map. Our online packaging page provides convenient navigation for individuals seeking to order custom packaging. Please do not hesitate to contact us before beginning if you need help.
Because they take up little room and are simple to assemble, folding cartons are a mainstay of secondary packaging. The process starts with an idea and goes through several stages to produce a tangible product.
Making die-lines, or 2D models of the final 3D carton, is the first step in the process. These die lines indicate where to position the artwork for printing and serve as a guide for the die-cutting, folding, and glueing procedures.
After being cut into sheets, paperboard is fed into the printing press to be printed on. Applying colour, textures, and visual effects to the paperboard sheets is the task of this stage.
The individual cartons are cut out with a strong die cutter, and the leftover paper is recycled for later use.
The die-cut pieces are then folded and adhered to. This stage allows for applying transparent windows, which is necessary for specific cartons.
Shrink sleeves are a popular option for packaging because they provide an optimized surface for branding and product information.
The packaging needs a contour for shrink sleeves. Adhesives are added otherwise, which could detract from the shopping experience.
Tamper-evident features are available for shrink sleeves, guaranteeing adherence to rules and specifications.
Steer clear of complex patterns when selecting shrink sleeve designs, as these could draw attention to flaws in the manufacturing process.
Shrink sleeves frequently replace traditional labels but may come with higher labour and processing costs. Consider the trade-offs in costs.
Brands have a rare chance to create a memorable unboxing experience with promotion boxes.
A thorough project brief that includes the parameters, schedule, and scope is the first step in the process.
Ensuring both elements are in sync requires creating the structural design and accompanying artwork in the following step.
A crucial phase involves assessing the design and incorporating suggestions during the review and approval procedure.
It is crucial for brands that depend on e-commerce to maintain current product packshots. Effective distribution of packaging and artwork is necessary for this.
The last phase is sending the design to print and navigating any obstacles to guarantee precise production.
The ordering process for custom packaging is expedited to guarantee client satisfaction.
Clients can add personalized elements like text and images and select from various styles and sizes. You can get an instant quote to know the total cost.
Customers can easily upload their designs using Illustrator templates or a 3D design tool and get real-time pricing updates.
Most orders take about ten business days to process, though there are expedited options.
Within 24 hours, a committed prepress team provides digital proof after thoroughly examining the designs for technical accuracy.
There are options for printing on the inside and outside of boxes to meet different packaging needs.
From initial design to final production, several complex processes are involved in creating folding cartons, sleeves, promotion boxes & more products. By understanding this process, businesses can successfully navigate the world of custom packaging and ensure their products stand out on the shelves. We at AA Labels can help you with any questions or assistance you may require while placing an order.
